| Customization: | Available |
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| Material: | Ceramic |
| Abrasive: | Superabrasive |
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These fiber discs are made from precision-coated ceramic, zirconia, or aluminum oxide abrasives, selected according to customer requirements. The abrasive layer ensures fast material removal, uniform grinding, and a stable cutting experience. Each disc is constructed with a strong, resin-bonded fiber backing that maintains shape and integrity under high-pressure applications, reducing the risk of tearing or premature wear. The discs are designed to minimize heat buildup during operation, protecting the workpiece from burns or discoloration and extending the disc's service life. Suitable for grinding stainless steel, carbon steel, alloy steel, and non-ferrous metals, these discs are ideal for applications such as weld removal, surface blending, beveling, and polishing tasks. Available in standard sizes of 115mm and 125mm, or customized sizes as required. Grit sizes range from coarse (24#) to fine (120#), allowing users to select the appropriate disc for rough grinding or fine surface preparation. |
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| Applications |
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| Heavy duty metalworking applications |
| Flame-cut edge cleanup |
| Grinding |
| High pressure grinding |
| Right angle grinding |
| Edge chamfering |
| Weld removal and finishing |
| Edge beveling |
| Gate removal |
| Generation | Abrasive Type | Backing Material | Performance Level | Typical Use Case | Lifespan |
|---|---|---|---|---|---|
| Gen 1 | Aluminum Oxide | Standard fiber backing | Basic grinding | Light to medium metal finishing | Short |
| Gen 2 | SG | Enhanced fiber backing | Faster cutting, durable | Stainless steel, harder metals | Medium |
| Gen 3 | Ceramic / SG | Resin-reinforced fiber backing | Fastest cutting, heat resistant | Heavy industrial use | Longest |
| Feature | Generation 1 | Generation 2 | Generation 3 |
|---|---|---|---|
| Abrasive Grain | Aluminum Oxides | SG | Ceramic / Precision-Shaped Grain/ SG |
| Backing Material | Standard fiber backing | Enhanced fiber backing | Resin-reinforced fiber backing |
| Performance | Basic grinding, moderate life | Faster cutting, better heat resistance | Fastest cutting, superior durability |
| Typical Use | Light to medium grinding | Stainless steel, harder metals | Heavy-duty industrial grinding, weld removal |
| Lifespan | Short | Medium | Long |
| Grit Range | 24# - 120# (Coarse to fine) | 24# - 120# (Coarse to fine) | 24# - 120# (Coarse to fine) |
| Center Hole Types | Round hole, 4-slot hole | Round hole, 4-slot hole, 8-slot hole | Round hole, 4-slot hole, 8-slot hole |
| Hole Purpose | Mounting / attachment to backing pad for stability | Better alignment and secure fit | Enhanced stability and quick disc changes |
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The Science of Speed: Why Fiber Discs Deliver Unmatched EfficiencyWhen speed and efficiency are paramount, fiber discs are your go-to tool. Here's why: Fiber discs are constructed with a single layer of precisely oriented abrasive grains bonded onto a stiff vulcanized fiber backing. This unique design ensures that the entire surface of the disc is covered with abrasive material, significantly increasing the cutting surface area. This expanded surface allows the cutting grains to "bite" into the metal, facilitating faster material removal than traditional depressed center grinding wheels. The real key to maximizing performance lies in the backup pad you pair with your disc. The right backup pad enhances the grinding experience by offering additional support and stability. For example, using a firm backup pad with a coarse grain disc ensures that the abrasive grains break down optimally, allowing for consistent and efficient material removal. This combination delivers superior cutting performance and longer-lasting results. |
| Dimension | Max.speed | Carton | Qty/box | Qty/ctn | Gw. |
| mm | RPM | CM | Pcs | Pcs | Kgs |
| 100x16 | 15200 | 52x21x21 | 25 | 800 | 18 |
| 115x22.2 | 13300 | 52x25x21 | 25 | 800 | 20 |
| 125x22.2 | 12200 | 52x26x21 | 25 | 800 | 21 |
| 150x22.2 | 10200 | 47x32x21 | 25 | 600 | 25 |
| 180x22.2 | 8500 | 38x38x21 | 25 | 400 | 18 |
| OEM | Customization |
| Feature | Benefit | Impact on Performance |
|---|---|---|
| Self-Sharpening | Precision-Shaped Grain continuously maintains sharp, cutting points. | Faster cutting with less pressure, leading to improved productivity and reduced operator fatigue. |
| Faster Cutting Speed | The grains "bite" into the material, providing aggressive cutting action. | Faster material removal, cutting through metal more quickly, reducing time spent on each task. |
| Extended Disc Life | The grains' self-sharpening nature means they stay sharp longer. | More work per disc, reducing disc change frequency and operational costs. |
| Reduced Heat Buildup | PSG technology minimizes heat during grinding. | Prevents heat damage to heat-sensitive materials, ensuring smooth, even finishes without discoloration. |
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1. Do you have ceramic aluminium fiber discs?
Yes, we offer professional ceramic aluminium grinding discs for specialized tasks.
2. Are these discs safe and efficient to use?
Yes, we ensure top-quality fiber disc cloth and use advanced cutting machines for precise cuts. This guarantees strength, compressive strength, and smooth cutting without threading.
3. Can these discs be used on aluminum, steel, inox, stainless steel, and iron?
Yes, our fiber discs are designed to grind efficiently on aluminum, steel, inox, stainless steel, and other metals, delivering smooth, consistent results.
4. Do you believe your products have an edge in this competitive market?
Absolutely! We are confident that customers who prioritize high-quality will choose our products due to their superior performance and reliability.
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